Sintered Gears
Bevel Gear
● Materials：
FD-0205、FN-0205、FD-0405、FN-0208
● Applications：
Power tools, Industrial machinery, Actuators, Medical devices
● Features：
The bevel gear features a unique conical shape, primarily used for connecting axes at a 90-degree angle. JINWOEN®’s bevel gears are made from sintered metal powder, offering both durability and precision. The powder metallurgy technology enables the creation of complex and precise shapes while providing tight tolerances to ensure stable operation of the gears. Through this process, the gears possess excellent impact strength and cost-effectiveness, making them an ideal choice for modern machinery applications.
FD-0205、FN-0205、FD-0405、FN-0208
● Applications：
Power tools, Industrial machinery, Actuators, Medical devices
● Features：
The bevel gear features a unique conical shape, primarily used for connecting axes at a 90-degree angle. JINWOEN®’s bevel gears are made from sintered metal powder, offering both durability and precision. The powder metallurgy technology enables the creation of complex and precise shapes while providing tight tolerances to ensure stable operation of the gears. Through this process, the gears possess excellent impact strength and cost-effectiveness, making them an ideal choice for modern machinery applications.
DESCRIPTION
Bevel Gear｜Precision Power Transmission for Modern Applications
What is a Bevel Gear?
A Bevel Gear is a uniquely designed powdered metal or sintered conical-shaped gear primarily used to transmit power and torque between shafts set at a 90-degree angle. Its teeth are arranged along the conical
surface, allowing efficient power transmission even in confined spaces. This makes bevel gears ideal for systems requiring precise motion control and stable power transfer.
Key Features:
- Conical Design: Perfect for right-angle power transmission.
- Compact Structure: Suitable for limited-space operations.
- High Precision: Ensures seamless integration and performance stability.
What are the Main Applications of Bevel Gears?
Powdered metal bevel gears are extensively used in industries requiring precise and stable power transmission, including:
Power Tools:
- Electric drills
- Screwdrivers
- Grinders
Industrial Machinery:
- Transmission systems
- Machining equipment
Actuators:
- Automated control systems
- Motion control devices
Medical Devices:
- Surgical instruments
- Precision medical equipment
These applications demonstrate bevel gears' versatility in delivering reliable performance across diverse industries.
What Materials Does JINWOEN® Offer for Bevel Gears?
At JINWOEN®, we manufacture powdered metal bevel gears using high-quality sintered metal powders to ensure strength, wear resistance, and operational reliability. Available materials include:
- FD-0205
- FN-0205
- FD-0405
- FN-0208
These materials undergo advanced powder metallurgy processes, ensuring durability and consistent quality across various operational conditions.
Our powdered metal bevel gears are ideal for applications requiring both durability and cost-efficiency.
What Are the Specifications of Bevel Gears?
JINWOEN® provides customized bevel gears tailored to your exact requirements. Whether you need straight, spiral, or custom powdered metal bevel gears, we offer precise specifications tailored to your operational needs. Our specifications include:
- Module (Gear Size): Designed according to application needs.
- Teeth Number: Customizable to meet specific performance criteria.
- Teeth Width: Precisely controlled for optimal performance.
- Angle: Common pressure angles like 20° are available.
Gear Types:
- Straight Bevel Gears
- Spiral Bevel Gears
Gear Shapes:
- Straight Bevel
- Spiral Bevel
- Skew Bevel
- Hypoid Bevel
With JINWOEN®'s customization capabilities, every gear is crafted to match your application requirements perfectly.
Key Considerations When Choosing Bevel Gears
When selecting a Bevel Gear, consider the following factors:
- Application Environment: Operating conditions such as temperature, load, and speed.
- Material Selection: Choose materials like sintered iron or powdered metal alloys based on specific application requirements.
- Precision Requirements: Ensure gears meet your precision and tolerance standards.
- Lubrication Needs: Proper lubrication extends lifespan and reduces wear.
- Cost-Effectiveness: Select production methods balancing performance and cost efficiency.
JINWOEN® ensures every gear meets the highest standards of quality, efficiency, and durability.
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Helical Gear
● Materials： FD-0205、FN-0205、FD-0405、FN-0208、FD-0200 ● Applications： Power tools, Actuators, Industrial machinery, Transmission system, Automotive and motorcycle ● Features： Standard spur gears have teeth that are parallel to the axis, while helical gears
feature inclined teeth. This design increases the overlap of the teeth, allowing for greater force transmission while reducing wear and impact, resulting in quieter operation. JINWOEN® enables the mass production of high-quality helical gears, ensuring consistent
precision tolerances and excellent impact resistance, making them suitable for various applications, including automotive, power tools, and industrial machinery.
Internal Gear
● Materials： FD-0205、FD-0405 ● Applications： Actuators, Medical devices, Industrial machinery ● Features： Internal gears are cylindrical gears with teeth on their inner circumference, widely used in actuators, medical devices, industrial machinery, and
power tools. Their primary advantages include low vibration and high cost-effectiveness, providing greater design flexibility for mechanical systems. Powder metallurgy is the preferred method for manufacturing internal gears due to its efficiency in precisely
shaping metal powders, reducing material waste, and ensuring high dimensional accuracy and excellent surface quality, thereby enhancing product performance and meeting specific application requirements.
Spur Gear
● Spur Gear Materials： FD-0205、FN-0205、FD-0405、FN-0208 ● Spur Gear Applications： Gearbox, Automotive and motorcycle, Power tools, Industrial machinery, Actuators ● Spur Gear Features： The spur gear is a common type of cylindrical gear with teeth that are
parallel to the axis, suitable for power transmission between two parallel shafts. This gear design is simple and easy to manufacture, making it widely applicable in various mechanical systems, such as automobiles, industrial machinery, and power tools. Sintered
spur gears offer excellent impact resistance and wear resistance, making them suitable for operation in high-load and high-speed environments. JINWOEN® provides reliable solutions to meet the diverse industrial application needs of our customers.
Gear Shaft
● Materials： FD-0205、FN-0205、FD-0405、FN-0208 ● Applications： Automotive and motorcycle, Power tools, Industrial machinery, Actuators ● Features： The drive gear shaft is a critical mechanical component primarily used to transfer power from one part to another.
It is typically combined with gears or other transmission elements to achieve smooth and efficient power transmission. This type of gear shaft is designed to withstand high loads and plays a vital role in various industrial applications, such as in automobiles,
machinery, and automation systems. Drive gear shafts manufactured using powder metallurgy technology ensure high precision and uniform material structure, enhancing overall performance and durability.
Sprocket Wheel
● Materials： FC-0205、FN-0205、FN-0208 ● Applications： Automotive and motorcycle, Industrial machinery ● Features： A sprocket is a mechanical component primarily used in chain drive systems to transmit power and convert motion. Its design typically features
a series of teeth that precisely engage with the links of the chain, ensuring smooth operation and efficient power transmission. Sprockets manufactured using powder metallurgy technology not only possess excellent wear resistance and impact strength but also
offer enhanced dimensional precision and surface quality. This ensures the stability and reliability of the sprocket during operation under high loads and high speeds.
Timing Belt Pulleys
● Materials： FC-0205 ● Applications： Automotive, Industrial machinery ● Features： The timing pulley is a specialized mechanical component designed for use in synchronous drive systems, ensuring precise timing between the engine's internal parts. This type
of pulley is typically used in conjunction with a timing belt to transfer power and maintain coordinated operation of the components, preventing engine misalignment and enhancing performance and efficiency. Timing pulleys manufactured using powder metallurgy
technology offer high strength, excellent wear resistance, and stable dimensional precision, enabling reliable operation in high-stress and high-speed environments. Their outstanding performance makes them essential components in automotive and other industrial
applications.
Related Applications
● Powder Metallurgy Automotive & Motorcycle Parts Materials： FC-0205、FC-0208、FN-0205、FN-0208、FX-1000、FX-1005、FX-1008 ● Powder Metallurgy Automotive & Motorcycle Parts Applications: Gears, bearings, clutches, suspension systems, and braking systems. ● Powder
Metallurgy Automotive & Motorcycle Parts Features： Powder metallurgy parts for automotive and motorcycle applications are known for their efficient use of materials and versatile design capabilities. These components are built to perform under high-load conditions,
providing exceptional wear resistance and fatigue strength. The precision manufacturing process enables the creation of intricate geometries, greatly improving the performance and reliability of vehicles.
● Materials： FC-0205、FC-0208、FN-0205、FN-0208、FX-1000、FX-1005、FX-1008 ● Applications: Woodworking machinery, power tools, machinery industry, automation equipment, transportation systems ● Features： Mechanical components made using powder metallurgy offer
high precision, strength, and durability, ideal for high-load parts like gears, bearings, clutch components, and cams. Using the process of compressing and sintering metal powders, it produces complex-shaped parts, enhancing gear transmission efficiency and
performance, making it suitable for modern manufacturing.
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